The Freedom Furnace represents a significant advancement in aluminum melting technology, delivering substantial cost savings through improved efficiency and reduced metal loss. Based on extensive testing and operational data, we've documented measurable improvements compared to conventional shaft melters across key performance metrics. Use this calculator to estimate potential savings for your operation based on your specific production volume and costs.
Baseline Comparison
Enter your current operations data to see potential improvements:
Metric
Your Current Operations
Conventional
Freedom Furnace
Your Potential Improvement
Gas Consumption (㎥/h)
13.10
11.41
-
Metal Loss (%)
4.00%
2.04%
-
Flux Usage (kg/year)
300
26
-
Cleaning Required
730 times/year
2 times/year
-
Enter Your Data Here:
Operating Parameters
Cost Parameters
Annual Savings
Annual Production: 0 lbs
Energy Savings: $0
Metal Loss Savings: $0
Labor Savings: $0
Flux Savings: $0
Total Savings: $0
Note: Actual savings may vary based on your current furnace performance and operating conditions. These calculations use conventional shaft melter metrics as baseline. Contact us for a detailed analysis of your specific situation.